Chemical

Ensure the safety of your employees, consumers, and the environment, improve operational efficiency and view and analyze critical data in a single pane. 

A flexible solution to support your chemical site

With our modular solution, Asset Intellect can help you optimize workflows, improve decision-making, and drive profitability like never before.

Operator Rounds and Inspections

Conduct regular inspections and maintenance checks online and offline, complete operator rounds using interactive checklists and flexible forms, schedule maintenance, allocate resources, and perform work inspections effortlessly.

Alarm Management

Advanced analysis and actionable alarm management across your organization, all within a single view. Gather, analyze & manage your DCS, HMI and SCADA alarms, while aligning to ISA-18.2, IEC 62682 and EEMUA 191 alarm management standards.

Downtime/OEE Metrics

Calculate and automate downtime and OEE via your data historian, such as the PI System. It provides flexible and configurable web-based data entry and reporting through Power BI or our report engine. Leverage real-time analysis with all relevant data.

Lab Data Entry

Replace existing Excel, Access and paper-based recording and easily input lab data information into SQL or your data historian via flexible and configurable forms in Asset Intellect.

Process Safety

Gain visibility into the status of your safety-critical equipment. Integrate multiple data sources to create scoring across multiple leading and lagging safety indicators and display insights into your safety instrumented systems.

Shift Managment

Manage the shift handover process from one shift to the next, including logbook, task management, and reporting. Automate data capture and use flexible forms for tracking and assigning tasks.

One solution, countless benefits

Visualize, manage, and optimize operations in a single pane of glass. 

Asset Intellect across PC, laptop and tablet

Your operations in one place

Safety Monitoring

Monitor threats and barrier health in real-time. Improve situational awareness, calculate barrier effectiveness and residual risk posed by specific hazards.

Documents and drawings

Access documents on the fly, driven by asset identifiers. File viewer for reports, drawings, P&ID’s and documents. Get relevant documents from document management systems such as SharePoint and OnBase.

Batch or lot reporting

Generate reports based on end-of-batch triggers, shift handover, or operational anomalies. Integrate with external systems such as lab data, maintenance data, manual entry data, planning and scheduling, and order or batch data sources.

Highly flexible solution

Workflow and approvals

Integrate with platforms such as SAP and Maximo and allows configurable workflow actions, including work orders, emails, API calls, and PowerShell actions. Workflows can also include end-of-batch processes, such as writing to SAP or creating a batch report.

CMMS and ERP integration

Bring your CMMS and historian data together, along with Maximo, IoT, and SAP data. Improve predictive maintenance, optimize asset management, and predict failures more easily with a holistic view.

Plant health and risk scoring

Calculate plant health, performance, and risk scores in real-time from multiple sources. Monitor and analyze batch and unit data, and view core asset condition and performance in a single, flexible view.

Process Safety & Environmental Management

Safety tagging

Optimize safety through robust lockout/tagout. Identify exactly what assets are tagged out for repairs and maintenance in a holistic view and add any supporting commentary and notes.

Consent monitoring and regulatory compliance

Real-time monitoring of key parameters such as emissions, effluents, and hazardous materials. Alerts and notifications can be set up for any deviations, enabling prompt corrective actions and a clear record of compliance-related activities.

Safety analysis and reporting

Upload documents and reports, and receive alarms, events, and notifications. Gain comprehensive insights with PI Vision, and Power BI.

Executives, Engineers and everyone in between

Group of chemical workers
Workers in red jumpsuits talking on chemical site

The benefit of Asset Intellect is its ability to be completely configurable and flexible to your requirements – regardless of position. We understand the differing and competing priorities those in the industry face – from Executives all the way down to Process Safety Managers, Reliability Engineers, and Operators.

Part of the Chemical industry?
We know your priorities.

From ensuring safe and reliable operations, to improving efficiency and sustainability, while mitigating risk, we understand what matters to you and your company. 

Asset Intellect works with many Chemical sites across the world. Be the next to join in our global success.

Success stories from your industry

Blog

Optimizing Process Safety

This blog explore process safety challenges and potential barriers industrial organizations can implement to strengthen their process safety systems.