Mining, Metals and Minerals

Leverage Asset Intellect as your key data platform to support ESG, safety, and remote operations, and visualize trends to futureproof your operations. 

A best-in-breed platform to support Mining, Metals and Minerals

With our modular solution, Asset Intellect can help you optimize workflows, improve decision-making, and drive profitability like never before.

 

Alarm Management

Advanced analysis and actionable alarm management across your organization, all within a single view. Gather, analyze & manage your DCS, HMI and SCADA alarms, while aligning to ISA-18.2, IEC 62682 and EEMUA 191 alarm management standards.

Process Safety

Gain visibility into the status of your safety-critical equipment. Integrate multiple data sources to create scoring across multiple leading and lagging safety indicators and display insights into your safety instrumented systems.

GIS Mapping

Layered spatial mapping through ArcGIS. Seamlessly interconnect data from the map to data sources such as SQL databases, APIs, and documents in real-time. Navigate directly from the map view to the selected destination in Asset Intellect.

Asset Utilization (OEE)

Calculate and automate asset utilization via your data historian, such as the PI System. Monitor performance of overall process, including quality losses. Asset Intellect provides flexible and configurable web-based data entry and reporting.

Shift Management

Manage the shift handover process from one shift to the next, including logbook, task management, and reporting. Automate data capture and use flexible forms for tracking and assigning tasks.

KPIs

View and drill into relevant KPI metrics. KPI examples include Mobile Fleet, Wages, Carbon, OEE and Efficiency, Alarms, and Safety. Create custom dashboards to effectively show relevant information in context of other systems.

One solution, countless benefits

Visualize, manage, and optimize operations in a single pane of glass. 

Asset Intellect screens on devices

Configuration not coding

Balanced scorecard

Generate scores and view high-level indicators of asset maintenance and performance, ensuring they are captured within the existing operating envelope. Calculate scores from a myriad of data sources, including data historians, CMMS, SAP, and DCS.

Daily operating instructions

Issue, track and manage instructions in a single view by assigning tasks to specific users and groups within Active Directory. Automated email alerts keep you informed of new instructions, and a clear record of compliance is maintained.

Recoveries and loss reporting

Interface Asset Intellect with your mass balance/reconciliation system to track metals going to waste in real-time. Identify patterns and trends that may indicate potential sources of losses or inefficiencies in the production process.

Highly flexible solution

Drill and blast information

Utilize GIS maps to view and analyze blast hole data. Record blast information and evaluate post-blast fragmentation outcomes. Monitor and optimize data on recovery rates following blasting. Enable tracking of environmental factors like air and water quality.

Mobile operator rounds

Conduct routine inspections and maintenance checks both online and offline. Add unstructured notes with wikis. Complete operator rounds via interactive checklists, and forms. Send reports and updates via or email or Teams automatically.

Emissions monitoring

Calculate and monitor emissions, including sulfur dioxide, nitrogen oxide, particulate matter, carbon monoxide and methane. Mash and drill into emission data from third-party sources.

Your operations in one place

Short interval control

Get a comprehensive view of scheduled vs actual activities. Track and analyze KPIs, and generate alerts when KPIs deviate from predefined thresholds. View resource allocations and availability. Undertake root cause analysis by analyzing data in context.

Issues and actions register

View high-level KPIs in a single view. Configurable forms and fields with the ability to write back to the SQL database. Assign actions to users in Active Directory and send email notifications to relevant stakeholders. Maintain a compliant audit trail and easily create reports.

Morning meetings

Create custom displays and dashboards. Bring together data from SQL and your data historian, and combine with alarms and downtime metrics, shift logs, weather information, and team calendars. Integrate with your security data base to view people on site at any given time.

Enterprise scale

Energy management

Identify and analyze high-energy use areas such as grinding and floatation. Visualize data through drillable heatmaps, pie charts, and graphs. Easily configure and email Excel or SSRS reports to generate based on condition or parameter.

Water management

Monitor water consumption patterns and identify opportunities for efficiency improvements. Detect leaks, inefficiencies, or excessive usage, and take corrective actions promptly. Monitor the performance of treatment processes, track water quality parameters, and ensure compliance.

SOP management

Store, access and manage SOPs, providing clear audit and compliance trails. Field Operators can reference SOPs in real-time via mobile and relevant personnel can be notified when SOPs are updated. Provide checklists and instructions tailored to specific roles.

Executives, Engineers and everyone in between

Mine worker overlooking mine site
Executive in office talking to employee
Mine workers out in mine field
Executives talking in office

The benefit of Asset Intellect is its ability to be completely configurable and flexible to your requirements – regardless of position. We understand the differing and competing priorities those in the industry face – from Executives all the way down to Managers, Engineers, and Operators.

Superintendents in the Metals, Mining, and Minerals industry must prioritize safety, efficiency, equipment management, and cost control while adhering to regulatory compliance.

Asset Intellect’s executive dashboards combine market data with a clear and concise overview of operations, including revenue, safety KPIs and downtime. Use custom dashboards to enhance capex visibility, minimize operational costs and optimize asset utilization.

Our flexible platform helps you adhere to changing regulations and compliance and being browser-based, the platform can be rolled out quickly and easily with zero client-side deployment to reduce disruption and impact to your team. 

Operations Managers focus on safety, inventory management, production and maintenance planning, and resource optimization. 

Asset Intellect can support Operations Managers through resource optimization, such as permits to work, daily operating instructions, and process safety. It seamlessly integrates with existing enterprise systems, such as SCADA, CMMS, and ERP systems, and consolidates data from disparate sources into a centralized dashboard.  

With a central platform to organize your data, assets, and models, this becomes the basis for consistent and faster visualization & analyses – resulting in reduced risk and increased uptime.

Maintenance Engineers must focus on various priorities, including preventive maintenance, reliability, root cause analysis, and downtime reduction.

Asset Intellect empowers Maintenance Engineers by providing a comprehensive view of asset maintenance and performance. Integrate with SAP to gather maintenance history, parts, and ordersUndertake root cause analysis by analyzing data in context from sources including CMMS, DCS, and your data historian.

Through data-driven insights, engineers can optimize asset performance, fine-tune operations, and access comprehensive analytics for informed decision-making, enhancing operational efficiency. 

Part of the Mining, Metals and Minerals industry?
We know your priorities.

From ensuring reliability, safety, and efficiency to emphasizing environmental sustainability, and regulatory compliance, we know what matters to you and your company.  

Asset Intellect works with many Mining, Metals and Minerals sites across the world. Be the next to join in our global success.

Success stories from your industry

Blog

Optimizing Process Safety

This blog explore process safety challenges and potential barriers industrial organizations can implement to strengthen their process safety systems.

Control Room Operators Discussing Screen at Meridian Site
Case Studies

Engineering Value from your PI System

In partnership with GTSGroup, Dimension Software held the Engineering Value from your PI System webinar. Speakers included Mark Faith from