Process Safety
Revolutionize how you monitor your process safety. Protect your teams, equipment and local environment with our industry leading operational technology platform, Asset Intellect. Build a single tailored solution to improve a specific safety function, or build out a process safety suite with multiple features and solutions.
Unlock unprecedented and real-time insight into your process safety systems.
Our process safety solutions within Asset Intellect offers you a real time view of process safety barriers by connecting them to live data points. Improve your situational awareness, calculate both the effectiveness of individual barriers and the overall risk posed by specific hazards. Manage risk with transparency when a situation requiring controls bypass or deviations occur.
Real-time Process Safety
Visualize key safety performance indicators across a variety of dashboards. Measure the effectiveness of prevention barriers and mitigation layers with live data from site.
Safety Knowledge Capture
Enhance safety processes by capturing data such as shift handover logs, conditioning monitoring, issues and corrective action register and much more.
Alarm and Events
Integrate or build a new alarm master database into the platform, providing an unprecedented level of situational awareness over your equipment's performance and safety indicators.
Live Safety Metrics
Create tailored, bespoke risk matrices that measure the effectiveness of your process safety prevention barriers and balance them against your mitigation layers. Reference data from your Safety Instrumented Systems, process controls such as DCS or SCADA, your CMMS, your data historians and more.
Corporate Systems Integrations
Systems impacting process safety such as barrier metrics, equipment downtime, controls bypass, and alarm management—depend on data from corporate systems like CMMS, MOC, and Operator Inspection. Provide users with OT and IT information such as planned or historical activities and events to enhance awareness and support effective, prioritized mitigation actions.
Equipment Downtime
When equipment stoppages risk spillage or process deviations, capturing these events is key for failure mode and effects analysis (FMEA) to reduce future failures. Asset Intellect’s downtime solution logs failure codes and classifications, providing critical data for FMEA on essential equipment and helping develop strategies that enhance overall process safety.
Shift Logs & Handover
Reduce errors, missed information and ensure full situational awareness of shift activities, all in one place. Maintain a standing log of unresolved issues and corrective actions, and easily leverage wikis and manual data entry by adding photos, screenshots, and ad hoc notes. With structured and formatted log entries, the logbook provides clear information, enabling a safer and more efficient handover.
Controls Bypasses and Deviations Management
Managing a deviation or controls override safely is paramount. Asset Intellect gives you comprehensive visibility over each stage of the process from request to removal per asset. You can action the whole approvals workflow with Asset Intellect, from engineering to control room. With built-in current and residual risk mapping, relevant teams can immediately understand the severity and next best steps.
Track Leading & Lagging Indicators
Alarm and Event Integration
Asset Intellect’s alarm module streamlines the incorporation of DCS, SCADA, HMI alarms, and events into your asset or control center operations. Take advantage of capabilities such as ISA-18.2, IEC 62682 and EEMUA 191 alarm metrics, knowledge capture and integration with your time-series data to understand all these metrics in context with your process safety measurements.
Protect your teams, your environment and your equipment
Improved Safety & Compliance
Visualize key process safety metrics, manage workflows and conduct risk assessments to meet compliance requirements with less manual admin.
Data-driven Operational Insights
By providing clear, quantifiable data on equipment performance and production losses, Asset Intellect supports informed decision-making and strategic planning.
Shorten your time to change
Identify areas of impact and create change – Asset Intellect is highly configurable and can be implemented in a very short time span.
Configuration, not coding
Asset Intellect’s user-friendly, low–code configuration–based platform allows you to build your ideal temporary management of change process. Address a myriad of operational use cases such as root-cause analysis, approvals and task management with the ability to change what you need without coding.
Reduce error and information loss
Eliminate paper-based and verbal handovers where critical details might be overlooked, forgotten or misunderstood. Easily input data relevant to the shift and add ad-hoc notes and comments to the wiki.
Process Safety is only part of the story. Discover all of Asset Intellect's features.
A one-stop shop for your plant operations. Visualize, manage, and enhance your plant with Asset Intellect’s all-in-one modular solution.
What our clients have to say.
Our customers’ testimonials speak volumes about the quality of our service and solutions. Discover how we’ve helped businesses in various industries achieve tangible outcomes.
Enhancing Process Safety Awareness - Blog
In collaboration with our partner ATSYS, we explore how software can revolutionize the way that process hazard barriers can be monitored to create a cohesive and responsive environment that enhances process safety awareness and the overall safety culture within the mining and processing operations.
